Volume-2 (Second International Conference on Emerging Trends in Engineering' 2013)
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Paper Type | : | Research Paper |
Title | : | An overview of Friction stir welded alloys: Microstructure and properties |
Country | : | India |
Authors | : | Adadande A.S.1, Naniwadekar A.M., Gaikwad S.P., Khot A.R |
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Paper Type | : | Research Paper |
Title | : | An Overview of Radiator Performance Evaluation and Testing |
Country | : | India |
Authors | : | Prof. A. R. Khot 1, Prof. D.G. Thombare 2 Prof. S. P. Gaikwad 3 Prof. A. S. Adadande |
Abstract: In this paper various methods for radiator performance evaluation and testing of the radiator are considered because all internal combustion engines produce heat as a byproduct of combustion and friction. This heat can reach temperatures up to 1925°C (3500°F) and can have catastrophic affects on engine components. Pistons, valves and cylinder heads must be cooled to reduce the risk of detonation. Cylinder temperatures need to be controlled so lubricating oil can maintain a protective film on the cylinder surfaces and the lubricating oil should be cooled to ensure its integrity. In addition to overheating, overcooling can have negative effects on the engine. Overcooling can reduce engine performance and shorten the engine's service life. Cooling systems are used to manage engine heat. Cooling systems must be properly designed, operated and maintained for proper engine operation and service life [5].
Keywords:- (LMTD) Log Mean Temperature Difference (ε-NTU ) Effectiveness - NTU method
pp10-40
[2] Willams Adams An assessment of radiator performance Rouchon Industries 2005 pp 1-15
[3] IS 13686 : 1993 Internal combustion engines - Radiators - Method of test.
[4] IS 13687 : 1993 Internal combustion engines - Radiators - Heat dissipation performance -Method of test
[5] P. S. Gill Automobile Engineering Vol. 2 Katson publication
[6] IS 7611 : 1993 Internal combsion engines - Radiators – Specification.
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Paper Type | : | Research Paper |
Title | : | Application Of Theory Of Constraints On Scheduling Of Drum-Buffer-Rope System |
Country | : | India |
Authors | : | Mr.Shamuvel.V.Pandit1, Prof.G.R.Naik |
Abstract: The successful enterprises deliver products and services in shorter throughput time and turnover inventory as quickly as possible. Three important approaches to achieve these goals are Materials Requirements Planning (MRPI, MRPII), Just-in-Time (JIT) and Theory of Constraints (TOC). TOC is systematic management approach that focuses on actively managing those bottlenecks that impede a firm's progress toward its goal of maximizing profits and effectively using its resources. TOC seems to be a viable proposition because it does not require costly affair of system change; rather it is simply based on scheduling of the capacity constraint resources. The scheduling system of theory of constraints (TOC) is often referred as drum-buffer-rope (DBR) system. DBR systems operate by developing a schedule for the system's primary resource constraint. This paper describes the basic overview of application of TOC on scheduling of drum-buffer-rope system and the previous work carried by researchers along with brief review. Elimination of bottleneck resources by DBR scheduling it is possible to improve profit by improving throughputs, reduction in WIP inventories; improve on time delivers and better utilization of constraint resources. TOC is applicable to any kind of industry for scheduling.
Keywords: Bottlenecks, DBR scheduling, Primary Resource Constraint, Throughputs, TOC.
[2] G.V.Frazier, P. M. Reyes, "Applying Synchronous Manufacturing concept to improve the production performance in High-Tech Manufacturing", Production and Inventory Management journal, (2000), vol.3, pp.60-65.
[3] Christopher Olson, "TOC: Application to a Service Firm", Production and Inventory Management journal, (1998), vol.2, pp.55-59.
[4] Satya S. Chakravorty, J.B.Atwater, "The impact of free goods on the performance of drum-buffer-rope scheduling systems", International Journal of Production Economics 95, (2005), pp.347–357.
[5] M.Umbale, E.Umbale, L.V.Deylen, "Integrating ERP and TOC: A Case study", Production and Inventory Management journal, (2000), vol.2, pp.43-48.
[6] S.S.Chakravorty, "Improving a V-plant operation: A Case Study", Production and Inventory Management journal, (2000), vol.3, pp.37-42.
[7] Tsai-Chi Kuo, Sheng-Huung Chang, Shang-Nan Huang, "Due-date performance improvement using TOC's aggregated time buffer method at a wafer fabrication factory", Expert Systems with Applications 36, (2009), pp.1783–1792.
[8] R.Sivasubramaniam, V.Selladurai, N.Rajam Ramaswamy, "DBR Approach and its effect on the performance of Synchronous Manufacturing System", Production and Inventory Management journal, (2000), Vol.3, pp.60-65.
[9] Chandrasekharan Rajendran, Knut Alicke, "Dispatching in flow shops with bottleneck machines", Computers and Industrial Engineering 52, (2007), pp.89–106.
[10] Hong-Huie Wo, Ching-Piao Chen, Chih-Hung Tsai, "A study of an enhanced simulation model for TOC supply chain replenishment system under capacity constraint", Expert system with Application 37 (2010), pp.6435-6440.
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Paper Type | : | Research Paper |
Title | : | Cold Hole Expansion Process for Stress Analysis and Evaluation of Fatigue Properties |
Country | : | India |
Authors | : | Basavaraj Kawdi1 Dr. N. Shanmukh |
Abstract: Cold expansion of fastener holes has been successfully used for many years to impart beneficial compressive residual stresses. These residual stresses serve to extend crack initiation lives and to slow down growth of small cracks. In this paper stress analysis in open holes in Aluminium alloys 7050 series have been carried out with FEM approach. The Split-Sleeve process has been used wherein expansion of the hole is accomplished by putting tapered mandrel prefitted with a lubricated split sleeve through the hole. The mandrel and the sleeve are designed to generate a prescribed amount of plastic deformation around the hole that in turn creates a state of biaxial residual compressive stress in that area. A typical development of plastic deformation in terms of Von Mises stresses in 7050 Al plates were examined. Tests were carried out using plates containing plain holes and cold expanded holes in aluminium. Residual stress measurements have been done after cold expansion and after various loading conditions. Results were obtained from the FE simulation for radial and tangential residual stress through the thickness of the plate as a function of the radial position. This investigation conclusively show that a significant fatigue life extension can be obtained from a hole that is reworked using a split sleeve cold expansion after a period of constant amplitude or flight spectrum loading. The degree of improvement increases if the hole was also cold expanded during the expansion.
Key words: Fatigue, Cold hole expansion, residual stresses, split sleeve process.
2. Landy, M. A., Armen, Jr., H., and Eidnoff, H. L., Enhanced stop-drill repair procedure for cracked structures. Fatigue in Mechanically Fastened Composite and Metal Joints. ASTM STP, 1986, 927,190.
3. N. Chandawanich and W.N. Sharpe Jr., Eng. Fract. Mech., (1979) 11.
4. X. Su, M. Go and M. Yan. Fatigue Fract. Eng. Mater. Struct., (1986) 9.
5. Ball, D.L. and Lowry, D.R. Experimental investigation on the effects of cold expansion of fastener holes. Fatigue and Fracture of Engng Mater. Structs, 1998, 21(1), 17-34.
6. Suresh, S. Fatigue of Materials, 1st edition, 1991, Cambridge Solid State Science Series (Cambridge University Press, Cambridge).
7. Fitzpatrick, M.E. and Edwards, L. Fatigue crack/residual stress field iterations and their implications for damage-tolerance design. J. Mater. Engng and Performance, 1998, 7(2), 190-198.
8. Stefanescu, D., Dutta, M., Wang, D., Edwards, L. and Fitzpatrick, M. E. The effect of high compressive loading on residual stresses and fatigue crack growth at cold expanded holes. J. Strain Analysis, 2003, 38(5), 419-427.
9. Holdway, P., and Cook, R. (1997). "Effect of cold expansion on the residual stress distribution and fatigue properties in a alloy 7050 containing fastener holes with residual fatigue cracks" Proc., 5th Int. Conf. On Residual stresses. T. Ericsson, M.Oden, and A. Andersson, Eds. Univ. of Linkoping, Linkoping, Sweden, 76-81.
10. Chandawanich, N. and Sharpe, W. Jr., "An Experimental study of Fatigue Crack Growth Initiation and Growth from Cold worked Holes," Engineering Fracture Mechanics, Vol. 11, 1979, pp. 609-620.
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Paper Type | : | Research Paper |
Title | : | Design and Development of Waste Heat Recovery System for Domestic Refrigerator |
Country | : | India |
Authors | : | S. C. Walawade1,B.R. Barve2, P. R. Kulkarni3 |
Abstract: Heat is energy, so energy saving is one of the key matters from view point of fuel consumption and for the protection of global environment. So it is necessary that a significant and concrete effort should be made for conserving energy through waste heat recovery too. The main objective of this paper is to study "Waste Heat recovery system for domestic refrigerator". An attempt has been made to utilize waste heat from condenser of refrigerator. This heat can be used for number of domestic and industrial purposes. In minimum constructional, maintenance and running cost, this system is much useful for domestic purpose. It is valuable alternative approach to improve overall efficiency and reuse the waste heat. The study has shown that such a system is technically feasible and economically viable.
Keywords-Waste heat recovery, 165 liter Domestic refrigerator, Air cooled condenser, Experimental analysis, COP of refrigerator.
[1] S.C.Kaushik, M.Singh., Feasibility and Design studies for heat recovery from a refrigeration system with a canopus heat exchanger, Heat Recovery Systems & CHP, Vol.15(1995)665673.
[2] P.Sathiamurthi, PSS.Srinivasan, Studies on waste heat recovery and utilization. Globally competitive eco-friendly technologies engineering National conference, (2005)39.
[3] P.Sathiamurthi, PSS.Srinivasan "Design and Development of Waste Heat Recovery System for air Conditioning Unit, European Journal of Scientific Research,Vol.54 No.1 (2011), pp.102-110 [4] F.N.Yu, K.T.Chan, "Improved condenser design and condenser-fan operation for air-cooled chillers", Applied Energy, Vol.83 (2006) 628-648.
[5] B. E. Project "Waste heat recovery for domestic refrigerator‟ Thesis submitted by Ms. Anjali Zalake, Ms. Bhagyashree Adake, Dr. J. J. Magdum College of Engineering, Jaysingpur.2011-12
[6] C.P. Arora, Refrigeration and Air conditioningPHI Publications, 2010.
[7] ASHRAE Hand Book", Supported by ASHRAE Research; SI edition; volume IV, 2010 [8] Frank P. Incropera and David P. Dewitt, Fundamentals of heat and Mass Transfer 5e, Wiley India edition, 2008.
[9] YunusCengel and AfshinGhajar, Heat and Mass Transfer, 4e McGraw Hill Publication 2012
[10] M.M. Rahman, Chin WaiMeng& Adrian Ng, Air Conditioning & Water Heating – An environmental friendly and cost effective way of waste heat recovery, AEESEAP Journal of engineering education, 2007, Vol. 31, No.2
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Paper Type | : | Research Paper |
Title | : | Development of Hydroxyapatite Bio-Scaffold |
Country | : | India |
Authors | : | Vikram Kumar1, Dr. Uma Batra2 Amit Kadam3 Prashant Mulik |
Abstract: Hydroxyapatite (HAP) are particularly attractive materials for bone and tooth implants since they closely resembles human tooth and bone material and have proved to be biologically compatible with these tissues. Porous hydroxyapatite exhibits strong bonding to the bone, the pores provide a mechanical interlock leading to a firm fixation of material. It is more resorbable and more osteoconductive than its dense counterpart and in porous form the surface area is greatly increased which allows more cells attachment in comparison with dense hydroxyapatite. In present work, hydroxyapatite powder has been prepared via sol-gel technique using calcium nitrate tetrahydrate [CaNO3.4H2O] and potassium dihydrogen phosphate [KH2PO4] as precursors for calcium and phosphorous respectively. Porous scaffold was prepared by polymeric sponge media soaked in slurry of hydroxyapatite powder mixed with 5 wt% polyvinyl alcohol. After drying the soaked sponge was burnt at 1250°C, which resulted into a porous scaffold. Porous hydroxyapatite had about 63% porosity. The pore diameter is ~400-500μm and pores were interconnected. It is reported that porosity, pore size and pore inter connectivity depends upon the slurry concentration and the amount of pore size of sponge media.
Keywords – Hydroxyapatite, Polymeric Sponge, Scaffold, Sol-gel, Sintering.
2. Kuboki Y, Takita H, Kobayashi D, Tsuruga E, Inoue M,Murata M, et al. "BMP-induced osteogenesis on the surface of hydroxyapatite with geometrically feasible and non-feasible structures: topology of osteogenesis," J BiomedMater Res, (1998); 39(2): pp 190–99.
3. Hulbert S.F, Young F.A, Mathews R.S, Klawitter J.J,Talbert C.D, Stelling F.H. "Potential of ceramic materials as permanently implantable skeletal prostheses," J BiomedMater Res, (1970); 4(3): pp 433–456.
4. Leony Leon C.A. "New perspectives in mercury porosimetry," Adv Colloid Interface Sci,(1998); 76–77: pp 341–72.
5. Itala AI, Ylanen H.O, Ekholm C, Karlsson K.H, Aro H.T. "Pore diameter of more than 100 micron is not requisite for bone ingrowth in rabbit,." J BiomedMater Res, (2001); 58(6): pp 679–83.
6. L.L. Hench, J. Wilson, "An Introduction to Bioceramics," World Scientific, Singapore, (1993).
7. L.L Hench, Biomaterials 19, 1998 : pp 1419
8. Stein H, D'Ambrosia R, "Effect of Pore Structure of Bioactive Glass Balls on Biocompatibility," Wolff's Law Decoded,
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10. Cabañas M.V, Peña J, Román J, Vallet-Regí M, "Calcium Orthophosphates as Bioceramics: State od the art," J. Biomed. Mat. Res., (2006); 78(A): pp 508.5.
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Paper Type | : | Research Paper |
Title | : | Dynamic Response Analysis of Fiber Reinforced Composite Beam |
Country | : | India |
Authors | : | R. S. LAVATE1, A. T. PATIL2, A. M. PATIL3, N.V. HARGUDE |
2. Autar K. Kaw, "Composite Materials", Vol.1, Tata McGraw-Hill publication.
3. Anthony Kelly CEB, "An Introduction to Composite Materials" vol.2 Tata McGraw-Hill publication.
4. Robert Jones "Mechanics of Composites" Vol.1, Tata McGraw-Hill publication.
5. FilizCivgin, September, 2005, "Analysis of Composite Bars in Torsion".
6. Dr. Sadhu Sing, "Experimental Stress Analysis", Khanna publications.
7. G.K. Groover, "Mechanical Vibrations", Chand Publications.
8. Farely, G.L., "Energy Absorption of Composite Materials", Journal of composite Materials, Vol. 17, pp. 267-279, (1983).
9. Enrico Mangino, Joe Carruthers, Giuseppe pitarresi "The future use of the structural Composite materials for automotive industry".
10. Bernasconi, P. Davoli, A. Basile, A. Filippi. Effect of fibre orientation on a behaviour of a short glassfibre reinforced polyamide-6. Elsevier Science Publishers; 2006
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Paper Type | : | Research Paper |
Title | : | Energy Management of Stove in Pig-Iron Plant |
Country | : | India |
Authors | : | Pankaj R.Pardeshi 1, Prof .Dr.B.S.Kothavale |
Abstract: A study was conducted in one of the pig iron plant to prime objective explore potential for energy saving. A detailed technical study on the site measurement were conducted the detailed energy & material balance of entire pig-iron production process presented in the paper. This paper describes the model- based control and estimation techniques for energy management of stove and blower house in pig-iron plant. This estimated parameter is then used by the model based controller to determine the minimum fuel required for subsequent regenerative cycle. The stove is regenerative type recuperater and uses the gas from blast furnace to stove to generate heated gas. In case of blower house the plant use the blower house building which energy consumption is very high as compare to out-put of blowing air to stove. This paper gives the energy management about the blower house and also reduces the losses in pig-iron plant. That energy management improves the production capacity.
Keywords - 3- Phase power meter, Single phase power meter, Anemometer, Ultrasonic Non- Contact flow meter, Data control system (SCADA)
[2]. Energy Audit Report "Kirlosker Ferrous Industries Limited" Jan 2012
[3]. M. Young, The Technical Writer‟s Handbook, Mill Valley, CA: University Science, 1989.
[4]. T. L. Wilson Energy Conservation With Voltage Reduction – Fact of Fantasy "IEEE 2002 Rural Electric Power Conference"
[5]. M. Emre Ertem "Energy balance analysis for Erdemir blast furnace number one‟ "Applied Thermal Engineering" Vol-11 March 2010 pp 7-8
[6]. D. L. Doushanov "Control of pollution in the iron and steel industry‟ "Pollution Control Technologies" Vol-111 Feb 2010 pp 32-34
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Paper Type | : | Research Paper |
Title | : | Experimental analysis of advanced materials for Anticorrosive Heat Exchanger |
Country | : | India |
Authors | : | Prof.S.Y.Sawant, 1, Mr.Sagar E.More |
Abstract: Heat exchanger are inevitable part of any thermal system which involves exchange of heat between two fluids, but when we come across special purpose application such as H2SO4 dilution plant acid cooling, chromium bath cooling, Chlorinator cooling etc. Then major problem is due to corrosion and its effects due to fouling and scaling.
Keywords - corrosion ,chromium bath cooling, fouling, scaling, Teflon coating
1] Eduardo cao 'Heat transfer in process engineering' ( Mc Graw Hill publication).
[2] Berek Pletcher 'Industrial electrochemi stry' by, (spinger)
[3] L.Zaheed ,R.J.J.Jachuck : -' Review of polymer compact heat exchanger with special emphasis on polymer film unit'. Review article ... L. Zaheed, R.J.J. Jachuck ... Applied Thermal Engineering, Volume 24, Issue 8-9, June 2004, Pages 1143-1156 ...
[4] Lin Chen, Zhen Li *, Zeng-Yuan Guo:- 'Experimental investigation of plastic finned- tube heat exchangers, with emphasis on material thermal conductivity 'published in Experimental Thermal and Fluid Science 33 (2009) 922–928.
[5] Brian Rand" Graphite: Structure, properties and ma nufacture" (NUCLEAR GRAPHITE MATERIALS TECHNOLOGY – April 2009)
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Paper Type | : | Research Paper |
Title | : | Experimental Setup for Hot Machining Process to Increase Tool Life with Torch Flame |
Country | : | India |
Authors | : | R. D. Rajopadhye1, M. T. Telsang2, N. S. Dhole |
Abstract: Now days, to satisfy industrial requirements we should have materials with very high hardness and shear strength. So manufacturers are intended to manufacture such materials having high hardness and shear strength. There are various conventional methods for machining, but use of such methods reduces tool life with increase in tool wear and it results in increase in cost of manufacturing. Hot Machining can be used to decrease tool wear, power consumed and increase surface finish. In Hot Machining the temperature of the work piece is raised to several hundred Celsius above ambient, which causes reduction in the shear strength of the material. There are various heating methods, like bulk heating using furnace, area heating using torch flame, plasma arc heating, induction heating and electric current resistance heating at tool-work interface. We used torch flame method for heating the work piece. In this paper experimental setup of hot machining process is explained.
Key words: Hot Machining1, Torch flame, Tool life.
[[1] Mukherjee, P.N., Basu, S.K., 1973. Statistical evaluation of metal cutting parameters in hot machining. Int. J. Prod. Res. 2, No-1-21-36.
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[3] N. Tosun ,L. Ozler, 2004, Optimization for hot turning operations with multiple Performance characteristics, Int J Adv Manuf Technol 23, 777– 782.
[4] K.P. Maity, P.K. Swain, An experimental investigation of hot machining to predict tool life, Int. J. of Materials processing technology 1 9 8 (2008) 344–349. [5]-Rozzi, J. C. , Pfefferkorn, F. E., Shin, Y. C., and Incropera, F. P., "Experimental Evaluation of the Laser Assisted Machining of Silicon Nitride Ceramics.", Journal of Manufacturing Science & Engineering, Transactions of the ASME, Vol. 122, Iss. 4,
[6] Ozler, L., Inan, A., Ozel, C., 2000. Theoretical and experimental determination of tool life in hot machining of austenitic manganese steel. Int. J. Mach. Tool & Manuf. 41,163–172.
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Paper Type | : | Research Paper |
Title | : | Experimental and Theoretical Investigation of Combined Effect of Fluid and Thermal Induced Vibration on Vertical Thin Slender Tube |
Country | : | India |
Authors | : | Narasimha Marakala1, Appu Kuttan K K2 and Ravikiran Kadoli |
Abstract: The paper presents an experimental and theoretical analysis on the study of dynamic response of a thin slender cantilever pipe conveying air at different pressures and temperature. A dynamic characteristic of a pipe line conveying internal fluid experiences mechanical load due to inertia effect of fluid, coriolis force, fluid rotation kinetic force due to fluid flow velocity, dynamic load due to inertia effect and thermal load due to hot air on the pipe. One dimensional beam finite element is used for investigating the dynamic behavior of the thin slender pipe with appropriate numerical computational method for analysis. The fundamental natural frequency of vibration is correlated with experimental and numerical method.
Keywords- Fluid and thermal induced vibration, finite element method, natural frequency, slender tube
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[10] Tran T.Q.N, Lee H.P. and Lim S.S. , Structural intensity analysis of thin laminated composite plate subjected thermally induced vibration, Journal of Composite Structure, 78, 2007, 70-83.